On-line Inspection and Smart Modification Technology

Jingdiao on-line inspection and smart modification technology is independently developed by Beijing Jingdiao Group. It’s an iconic function of Jingdiao machining center. Through integrating intelligent programming technology of Jingdiao CAD/CAM software, on-line inspection technology of Jingdiao CNC control system and precision machining technology of Jingdiao machining center, it can effectively reduce processing costs, ensure stable and efficient processing and improve product quality, so that intelligent CNC machining can be realized.

Jingdiao on-line inspection and smart modification technology is independently developed by Beijing Jingdiao Group. It’s an iconic function of Jingdiao machining center. Through integrating intelligent programming technology of Jingdiao CAD/CAM software, on-line inspection technology of Jingdiao CNC control system and precision machining technology of Jingdiao machining center, it can effectively reduce processing costs, ensure stable and efficient processing and improve product quality, so that intelligent CNC machining can be realized.

Shaped chamfering machining of plane products

In Today’s market, requirement of product appearance becomes higher and higher. The specular chamfering machining is a necessary means to improve product appearance, but there are some problems in the shell machining production process:

As shown in the figures, if the contour machining and chamfering machining are completed in the same CNC process, it is easy to guarantee the consistency of the chamfer width. If the contour machining is completed, the product will be deformed in production and clamping process by a series of other steps such as the anode, sandblasting, grinding and so on.. The deformation is generally maintained at 0.05~0.3mm. If the machining in accordance with established procedures, the chamfer width will be changed obviously.

In the actual machining, there are three main factors affecting the chamfer width:

Expect for improving the precision control indicators of whole process, the original approach mainly through lowering the standards to meet the needs of the machining. The traditional On-machine inspection system can only solve errors caused by clamping and overall dimensions, however the nonlinear error caused by product itself can not be solved. Beijing Jingdiao launched patent functions “Based on contour compensation technology” can be achieved with shaped chamfering, effectively solve the problem of uniform chamfer width, and can controlled the error of machined strop width within ±0.03mm. Application of this technology is as follows:

At present, with the perfect cooperation of shaped chamfering technology, a lot of products’ market competitiveness has been improved. Appearance effect attracted a vast number of consumer groups.

Phone Shell Chamfering

Chamfer width consistency controlled within ±0.03mm, and the Upper and lower surfaces can be chamfered at the same time.

Chamfer width consistency controlled within ±0.03mm, and the Upper and lower surfaces can be chamfered at the same time.

Large-size Products Chamfering

The large-size products such as TV base and frame with the same compensation method and the consistency of chamfer width can be guaranteed.

The large-size products such as TV base and frame with the same compensation method and the consistency of chamfer width can be guaranteed.

Automobile Hubs Chamfering

Most parts of the personalized car hubs can be chamfered such as wheel rims, wheel spokes,and so on . Meanwhile the decorative holes position control and spokes engraving depth control etc. are supported. Compared with the original process the machining efficiency improved 90%, effectively reducing the auxiliary time of adjusting machine.

Other Fields

The shaped chamfering machining of on-machine inspection system has been widely used in consumer electronics, glass, small hardware, ceramics and other machining fields.

Shaped carving machining of surface products

Surface products are easy to generate deformation in the stamping and die-casting process, which makes the original surface irregular. It is difficult to ensure the consistency of the machining depth with the established engraving path to machining. The traditional method can only through rework the defective product or purchase the high cost laser Machine Tool to improve carving depth effect. Those methods not only inefficiency, but also can’t guarantee the machining effect.

Engrave characters or patterns on surface products, there are two main factors affecting the engraving depth:

The traditional on-machine inspection system can only eliminate the errors due to product clamping, but can not solve the nonlinear error caused by surface itself molding. Beijing Jingdiao introduced a “Shaped carving machining of surface” technology, with the Jingdiao CNC Machine Tool can completely solve the deviation caused by surface shape, and effectively ensure the consistency of machining depth. The basic implementation of this technology is as follows:

At present, this technology has been widely used in shell LOGO machining, artwares, precious metal products and other industries.

Phone LOGO Machining

To solve the LOGO machining depth inconsistent problem caused by surface deformation of phone shell. The error can be controlled within±0.015mm and the qualified rate reached 98-99%.

Engrave characters on surface

Engrave characters on irregular surface. The consistency of the machining depth can be guaranteed. The 3-axis and multi-axis deformation surfaces are supported.

Art Pattern of Artware machining

Perfect support bas-relief of artware, single line, region and other machining methods.

Specialized Probe Programming Software

Beijing Jingdiao provides prefect probe path programming software, with simple, fast and convenient probe path generation function, meanwhile provides modular functions for the professional fields product, greatly solve the problem due to the high-level programmer shortage of the enterprise.

Programming software mainly includes the following characteristics:

Support a variety of ways to set probe points. The probe point’s attributes such as the index, direction and position can be flexibly modified.

Wizard-style mode for probe path generation, which is easy to master due to the simple operation steps.

Support various customized probe, according to the different specifications of probe, the collected data would be carried out with strict internal operation.

The special modular function can be customized for customers.

Probe path and machining path output simultaneously. Start machining by importing path files to CNC software with one key.

Support geometric features on-machine inspection, and export the probe data with report form.